Cutting & Lamination

Sheets are just the starting point. We convert Skogar® into the form factor your application requires — die-cut shapes, multi-layer laminations, and 3D-formed parts.

Available formats & conversion services

Standard sheets

All Skogar® grades available in stocked thicknesses and standard panel formats. The starting point for prototyping, qualification, and applications that don’t require custom shapes. Easy to cut, low dust, and integrate with standard tooling.

Die-cut parts

Custom shapes cut to your drawings — inter-cell battery separators, gaskets, sealing rings, complex outlines with holes and cutouts. From prototype quantities to series production. Dimensional Tolerances adapted to serial integration constraints.

Laminations & multi-layer assemblies

Skogar® combined with films, foils, scrims, or other layers to meet specific functional requirements: vapor barriers, structural face sheets, adhesive backing, conductive layers, surface protection. From single-side adhesive lamination to complex multi-layer constructions engineered for aerospace and defense.

3D-formed parts

For non-flat geometries — curved panels, dished shapes, conical sections, complex 3D geometries. Developed exclusively in-house at our Rochetoirin facility. This capability is patented and unique to Skogar®.

Sheets

All grades, standard formats

Die-cut parts

Custom shapes to your drawings

Laminations

Multi-layer assemblies

3D-formed

IN-HOUSE EXclusive capability

Different projects need different supply chains. We match the production model to your volume, geometry, and lead time requirements.

Our French facility handles prototyping, R&D work, small and medium volumes, standard die-cutting and lamination processes. All 3D-formed parts are developed exclusively in-house — ensuring full IP control and the closest engineering proximity for sensitive applications

For larger volumes or specialized multi-layer assemblies, we work with qualified converter partners in North America, Europe, and Asia. Each is selected for specific expertise — high-volume die-cutting, complex multi-layer lamination, regional logistics. We coordinate production and converter interfaces throughout the project.

How a project unfolds

Most custom projects follow a similar path. We adjust the steps based on your qualification and procurement constraints.

Step 1

Engineering consultation

We review your thermal load, geometry, qualification standards, and target volumes. Output: grade recommendation, form factor proposal, and a clear scope for the next steps.

Step 2

Samples & prototypes

Standard samples are available through our shop. Custom shapes and laminations are produced in-house — typically within a few weeks depending on complexity.

Step 3

Qualification

We support testing, certification documentation, and integration design. ISO 9001 traceability throughout. EN 9100 in progress (targeted 2027-Q2) for aerospace and defense programmes.

Step 4

Series production

In-house for small and medium volumes and all 3D-formed parts. Partner network for larger volumes or specialized multi-layer assemblies, with the converter selected based on your geography and technical needs.

Have a custom form in mind?

Share your drawing, geometry, or use case — our team will tell you what’s achievable, in what timeframe, and through which production channel.